Fortune 500
Expertise.
Small Business
Pricing.
We help small manufacturers in DFW eliminate inefficiencies, build KPI systems, and create teams that run without you.
Trusted by
teams at
Brand names shown reflect prior professional experience and do not imply endorsement or affiliation with KPMS.
By the numbers
Real results from real factories.
What we do
Three core services. Zero fluff.
KPI Systems & Management
We build the operational backbone your facility needs — from the floor up.
What's Included
- Tier 1, 2 & 3 meeting structure design and implementation
- KPI development, scorecard building, and target setting
- Visual management boards and performance dashboards
- Kaizen event facilitation and continuous improvement programs
- 5S implementation and workplace organization
- Standard work development and SOP creation
- Supervisor, lead, and manager coaching
- Shift handover structure and escalation process design
- Action tracking and accountability systems
Custom 3D-Printed Jigs
Fully custom jigs for your specific equipment. Color-coded red, labeled, and mistake-proof.
What's Included
- Standardized centerlines across every machine
- Color-coded and embossed for instant identification
- Foam-fitted tool chest included
- Eliminates changeover errors — permanently
- Changeover time reduction through mistake-proof setup
- Currently deployed on 5 machines across 2 customer facilities
Power Apps Automation
Replace your whiteboards and spreadsheets with smart, mobile-ready tools.
What's Included
- Operations Pulse — Real-time Tier 2 & Tier 3 meeting management. Tracks KPIs, actions, attendance, and performance trends in one mobile dashboard
- CI Activity Tracker — Tracks open Kaizen events, action items, owners, due dates, and completion rates across your entire facility
- Custom-built for your specific operation
- Mobile-friendly — accessible from the production floor
- Historical trend data and performance visualization built in
- Replaces manual whiteboards and multi-tab Excel spreadsheets
- No IT department required
- Full training included
How it works
A straight line from chaos to clarity.
Free Assessment
We visit your facility, identify your biggest operational gaps, and show you exactly what's costing you money. No commitment. No charge.
Custom Proposal
We build a plan specific to your operation — the right services, the right scope, the right price. No one-size-fits-all packages.
We Stay Until It Works
We implement, coach, and follow through until your team owns the system. You keep the knowledge — even after we're gone.
3D Jig Systems
Never set up a machine wrong again.
Our custom 3D-printed jigs are designed specifically for your equipment. Color-coded, labeled, and foolproof — they eliminate changeover errors, reduce learning curves, and make non-conformance immediately visible.
- Fully custom per machine and product
- Color-coded for instant identification
- Embossed labels on every jig
- Foam-fitted tool chest included
- Currently deployed on 5 machines across 2 facilities
Our Approach
How We're Different
Traditional consulting creates dependency. We build independence. When we leave, your teams have the skills and systems to drive continuous improvement on their own.
- We work on the floor, not in the conference room
- Your operators and supervisors lead the improvements
- We teach the tools — you keep the capability
- Results are measured in production metrics, not presentation slides
- We stay until results are sustained, not just achieved
Retainer engagements
Pick the level of partnership you need.
Advisory
Companies starting their lean journey
- Remote support
- KPI reviews
- Monthly guidance
- Virtual sessions
Active Consulting
Operations ready for hands-on transformation
- On-site visits
- Tier coaching
- Power Apps setup
- KPI dashboard development
Full Engagement
Complete operational overhaul
- Full KPI system build
- 3D jig deployment
- Power Apps automation
- Weekly on-site presence
All retainer engagements begin with a free 30-minute operational assessment. Contact us for custom pricing.
About KPMS
Built by someone who's actually done it.
KPMS was founded by a manufacturing operations veteran with 15+ years of hands-on experience building KPI systems, running Kaizen events, and coaching teams at some of the most recognized beverage brands in the world.
We started KPMS because small manufacturers deserve the same level of expertise that Fortune 500 companies pay millions for — at a price they can actually afford.
We don't parachute in, hand you a report, and disappear. We stay. We teach. We make sure it sticks. And our goal is always the same — to build your team so well that one day you don't need us anymore.
Free Assessment
See what's costing you — for free.
Book a free 30-minute operational assessment. No commitment. Just clarity.
- Walk-through of your operation
- Identify top 3 cost leaks
- Honest recommendation — even if it's not us